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Last Updated 22/02/2007

R.o.B Underground Railways
The Post Office Railway (
London)
Including:
The
London Pneumatic Despatch Railway
The Post Office Railway

Railways and the General Post Office (GPO) have had a long relationship stemming back to the opening of the Liverpool and Manchester Railway. As with other traffic, street congestion caused severe problems with postal deliveries especially when transferring bulk mail from one sorting off ice to another, so the post office decided it needed some way to speed up the delivery of mails. In 1855, the GPO commisioned engineers to report on a means to get the mails from the General Post Office (London) to the proposed site of a new Western District Central Post Office at the corner of Little Queen Street and Holborn. The resultant report was for a pneumtaic tube of 15 inch diameter to transport the mail in the same way as a the Telegram Conveyors already in use around the city by the Electric and International Telegraph Company that had a network of tubes around the city. When a telegram was received it would be placed in a small cylinder that was then placed in a tube about 2 1/4 inches  in diameter a vaccuum than drawing the cylinder to its destination. The post office saw the proposal for their tubes as too expensive and the proposal for 'Postal Conveyor' was dropped. However, a revolutionary idea was to see the construction of a new system of railway purposefully for the delivery of mails under the streets of London and was to become the second Underground Railway in the world, the Metropolitan Railway having opened on 10th January 1863. This tube railway was built by the London Pneumatic Despatch Company formed in 1859 and as the company's title suggests was built to employ atmopheric pressure in one direction with compressed air in the other. A previous proposal by the company owners had been for an elevated railway using atmospheric propulsion as used on the London & Croydon Railway and Brunel's South Devon Railway, this time using two car trains though this idea had never gone ahead. The tube was to start from underneath Platform 1 of the LNWR Euston station 1/3rd of a mile to the Northern District Post Office in Eversholt Street "for the more speedy and convenient circulation of despatches and parcels". The company had previously been interested in building The company's ultimate aim to transport general goods on the new tube railway as well the railway not only linking all of the main line railway termini and large sorting offices but also market places around the city, the act allowing the company to 'Open the streets and lay down tubes' receiving Royal Consent on 13th August 1859. to try the system out a test line was built at the Soho works of Boulton and Watt in Birmingham the first full scale experiment being on land owned by the Southwark & Vauxhall Waterworks and the London, Brighton & South Coast Railway in Battersea, London. The 2 foot 9 inches x 2 feet 5 inches tube was laid on the surface with a length of 452Yards consisting of curves and gradients of 300 foot radius and 1 in 22 respectively the rails laid 2 feet apart. To provide the propulsion a 30hp steam engine was erected to drive a 21 feet diameter fan the 3 ton cars having vulcanised rubber flaps running along the tubes internal diameter to create the required air tight seal, with their reaching speeds up to 40mph with an air pressure of 1 to 6 lb per Square inch.

The GPO were willing to use the new tube line stating in 1860 that  "in the event of their scheme being successfully completed and brought into operation, the Post Office will be quite willing to consider the question of extending to the Mail Service any advantages which the Company's plans are capable of affording". The actual line was 600yds long and ran from Euston to the Northern District Sorting Office, Eversholt Street, using  30 inch diameter tube and a track gauge of 3 feet 8 inches employing similar technology to that employed at the test site in Battersea operations starting on 20th February 1863 with a one car train carrying 35 mail bags taking one minute to do the journey at twice the speed of the road carts on a good day, the service running 13 times a day. Naturally the railway saw a lot of interest and one writer in the April issue of 'The Living Age, Volume 77, Issue 984' reporting:

"Within the modest brick shed near the bottom of Euston Square, there is the mouth of the tube, and there are the travelling trucks, ready to be thrust into it; and as we look, a bell rings at some distance up the rail - this is a signal that a mail-train has arrived at the Camden station, and that it will speedily be at Euston Square. At this signal we hear a shovel of coke thrown into a furnace, a small steam-enging begins to beat swiftly, and a whirring sound is heard within a great iron case which is noticed on the side of the shed. This, we are informed, is the pneumatic wheel - the mouth, in fact, which is to propel or draw the trucks through the tube. The wheel is twenty-one feet in diameter, and is composed of two discs of iron, not placed quite parallel to each other, but tapering off from the axis to periphery. These discs are braced together by spoke-like partitions, and these partitions communicate with an opening for the entrance of air about the axis. As this wheel rapidly revolves, the air is sucked in at its centre, and thrown off in a perfect gale at its open rim or edge. This gale is not allowed to disperse itself, however, but when any work has to be done, is confined within a paddle-box, and allowed to pass out at the will of the engineer through a pipe in connection with the great pneumatic despatch tube. In like manner, the air that is sucked in at the axle is all conducted from the despatch-tube by a similar pipe. Here, then, we have the means of pulling or pushing the travelling carriages along their subterranean road, and as we speak we see it in operation: for a mail-guard opens a door, throws in two or three mail-bags just snatched out of the guard's van as it rolls into the [mainline] station, the iron carriages are shoved into the tube, the air-tight door at its mouth is closed, and the engineer, with a turn of a lever, directs a torrent of air upon them, and we hear them rumbling off on their subterranean journey at a rate, we are informed, of twenty miles an hour. Ere we have done looking and wondering, we notice that a water gauge, on which the eye of the engineer has been fixed, becomes depressed at one arm and elevated at another. "It has arrived" he says; and almost ere he has said it, a bell connected with an electric telegraph warns him that the attendant at the other end of the tube is about to thrust the carriage into the tube on its return journey. It has been pushed along, as we have said, by the pressure of air thrown out by the wheel, but it has to be pulled back by suction; the value of the suction-pipe, in the connection with the centre of the disc, is accordingly opened, and speedily we hear a hollow rumbling, and out shoots the carriage, ready once more for fresh bags."

Seeing the benefits already achieved and with the aim of building a network of connecting tube lines the company released a prospectus to raise the required funds for more tubes, stating that the tubes would run between "points so important that it is unnecessary to dwell upon the magnitude of the traffic that must naturally arise between them" one proposal being for a tube connecting Camden Town LNWR station with the LNWR termini at Euston. The resulting 1 1/2 mile route ran from Euston to Holborn opening in October 1865 this time the cars running in tubes of 4 feet 6 inch width and 4 feet high with propulsion provided by two horizontal steam pumping engines with 24 inch cylinders, three boilers, and a 22 ft diameter fan working at 150 RPM the air pressure and vacuum being around 5 oz/sq in the cars moving at around 17 mph though there were problems with leakage reducing the actual air power provided the tube. At the same time as the tube from Euston to Holborn was opened another was underway from Holborn to the Central Post Office at Cheapside with another tube 3/8th of a mile long from Holborn to Hatton Garden built by 1866, when a financial 'crisis' hit the company construction of the line ceasing, this was partly down to the GPO which in 1860 was more than willing to use the new railway between Euston and the Northern District Office, but in the end the GPO refused to use the new line from Euston to Hatton Garden, resulting in the company losing a lot of money in the project. Construction was re-started in 1868 and completed as far as the London Chief Office in St Martins Le Grand by 1869 this new terminus being 1658 yards from Holborn and 4738 yards from Euston. The cars taking 17 minutes to cover the journey form the Central Post Office and reaching speeds up to 60 mph the tube having two gradients both of 1 in 15 to take the tube over the Fleet valley (route of the underground river Fleet which caused problems by frequently flooding the tunnels). In an effort to raise money and to break the GPO's Monopoly on parcels traffic the company opened the railway to public use in 1872 and stopped paying rental to the GPO for its station site at the General Post Office. By 1874 the GPO decided that it would try the railway though this only lasted until the October of that year when the GPO announced it saw no beneft to the railway which saved only 4 minutes on the journey time of the mail and with the lack of public use the system was abandoned the company applying for liquidation in 1875 though it was not until 7th March 1882 that it was finally wrapped up. Over the next 20 years consideration was given by the GPO for a railway to be built using electric power seeing the company re-formed in 1895 in the hope that the old tunnels would be used for the new railway. The proposals for an electric railway were to see a whole new system of tunnels opened by the GPO instead. The GPO purchased the former tube tunnels in 1921 to lay telephone cables through but with a gas pocket forming in one of the disused tunnels in 1928 an explosion shook High Holborn resulting in the other disused tunnels being filled in or ventilated.

In 1909, a GPO Departmental committee was formed to investigate new ways of carrying the mail through London between the many sorting offices to reduce operating costs and speed up movements, principally by pneumatic tube or by electric underground railway. The committee looked at European and American practices, finally recommending that a tube railway with 7 feet 6 inch diameter tunnels, and a track gauge of 2 feet with electricity as power would be most beneficial, the tunnel diameter later increased to 9 feet to allow plenty of room for the installation the two running lines. To reduce operating costs the trains controlled automatically from central control rooms as drivers not being required. The resultant saving of time would allow the speeding up of mail sorting as it was common for all sorting to stop while the crews waited for consignments to arrive through the busy London streets which would often hinder the progress of the postal vans. Stations would have a passing loop to allow stopping trains kept clear of the main line, stopping trains entering the loop and stopping next to the platform with trains running at a frequency of every 1  minutes allowing 40 trains an hour. The trains would be formed of one or two self-propelling cars to do away with the need for locomotives and time wasted shunting at each end of the line. the railway to run from the Paddington District Office serving the Western parcels Office at bird Street, Western District Office at Wimpole Street , West Central District Office at Rathbone Place, Mount Pleasant, king Edward Building, Liverpool Street GER station and the Eastern District Office at Whitechapel a distance of 6 1/2 miles. The GPO stations at Paddington and Liverpool Street were to connect directly with their main line railway counterparts. The journey time from Paddington to King Edward Building was to be 10 minutes where the road journey took 29 minutes the horse drawn vans travelling at 7 1/2 mph. Extensions were also proposed should the railway be as successful as anticipated. The GPO liked the idea, applying to the Cabinet for permission for the railway to be put to Parliament in a bill, as the GPO was still at that time a Government department. Royal Assent was granted for the Act on 15th August 1913 the Act specifying that the Railway had to be built within a period not exceeding 5 years from the date of the Act receiving Royal Assent with the overall cost to be no more than 1 Million pounds. In 1914, the contract for the railways construction was given to John Mowlem & Company (now part of Carillion Rail as of 2006). Work starting on the tunnels in 1915 with shafts dug along the proposed route the tunnels dug mostly through London Clay using the Greathead shield principle though hand mining was employed to build the connecting tunnels at stations. By May 1927, half of the railway was complete and able to be used for staff training the remainder completed by the December of that year.

One single running tunnel containing the two running lines was built 70 feet deep though some variations to this height were required to avoid the other underground railways, sewers and other underground amenities and lined with 20 inch wide steel segments bolted together. On the approach to stations, which are underneath sorting offices, the tunnel splits in to two separate tunnels 7 feet in diameter joining one large station tunnel of 21 feet 2 1/2 inches or 25 feet in diameter the two platforms connected by cross passages. The layout of the station varies between any two as required most having reversing loops or sidings with King Edward Building having a reversing spiral. All stations have different lengths the longest at 313 feet long the shortest 90 feet, the platform loop lines being raised above the main running line to allow rapid deceleration on arrival up a gradient and faster acceleration on the downward gradient before rejoining the main line. Some stations also have divided sections in the platform loop to allow the prompt dispatch of loaded cars. When a car is ready to be dispatched a 'Train Ready Signal' was activated by the platform staff once the car was loaded some stations having inching controls to allow cars to be formed in to two car trains the rear car being eased forward to couple to the one in front. The bed of the running line is filled with ballast covered by a 12 inch thick concrete track slab with spaces placed at 4 feet 3 inches distances along the length to allow the insertion of Oak (later Jarrah wood) sleepers. The running rails are of 35lb/yd flat-bottomed type and made from Silicon Steel, one of which forms a continuous track circuit bonded to the tunnel as well as to copper conductor to provide an electrical path for the return current, the other rail insulated and divided in to sections for the track circuiting. The conductor rail is made from 15lb/yd channel section mild steel mounted on insulators and is situated between the running rails but 3 feet above the top of the running rail and is again sectioned and insulated from the other rails. The point work and crossings are made from Manganese steel. During construction of the tunnels, a 530-yard long test track including curves with 60-degree radius and gradients of 1 in 20 was laid at Plumstead on land owned by Woolwich Arsenal to test the ability of the electrical systems including braking and acceleration. The testing was carried out by English Electric, which built two prototype cars, which were to be little different to the later production models. As with many projects of that period, WW1 intervened and all work on the electrical systems ceased despite construction of the tunnels continuing the completed sections being used for storage of items of national importance such as exhibits from the British Museum. Despite the end of the war work did not continue on completing the tunnels due to the high cost of materials that were in short supply work on the electrical systems not recommencing until 1924, though the delay was to benefit the railway as new technologies were able to be used extending its working life. The power supply for the railway originally passed through three sub-stations at 6600V 3-phase ac, though the national grid later provided 11000V to 5 substations, which was then transformed and rectified to 440Vdc by silicon rectifiers allowing. The trains ran at 35 mph and at low speed sections such as stations the current is minimised to allow trains to run at 8mph, the power also being used for motorised points with a dead section maintained between each train to avoid over running and potential collision. Until 1993, each station had a switch cabin with a lever frame and illuminated track diagram, which showed the sections of line in the stations vicinity and half way to either side. Though the platforms were as short as possible it was found in the early days of operation that cars would overrun the platform bays or stop short due to the differences in speed of each car due to loads, there were also occasions where cars had to be held in the running tunnels before a berth was emptied. To alleviate the problem of overrunning or stopping short a 'Camshaft system' was installed at each station which stopped all trains on approach to the station the cars then given a short burst of current at 440Vdc before proceeding under 150Vdc current at 8mph to ensure accurate stopping. In case of power failure, battery locomotives were supplied again by English Electric and were kept in locked sidings to ensure that the locomotive could not depart when the power was on a 'King Lever Key' was used to unlock the siding when the locomotive was required.

The first cars had a fixed wheelbase of 7 feet 3 inches long and had large centre compartments 4 feet 6 inches in length and 2 feet 5 inches wide for mailbag stowage and an overall height of 3 feet 7 inches a smaller compartment 2 feet high sited over the inner wheels of the four-wheel bogies to use all available space. The initial 90 cars, provided by English Electric, ran in three car formations. These providing the service between 1928 and 1929 when it was decided that the original cars would have to be replaced or added to, as they had soon been found to be impractical and expensive to run due to their wheelbase causing rapid wheel and rail wear. With an increase in traffic that followed the opening of the railway some continuing in use until 1931. By this time, the cars had operated 11,250,000 miles with an average of 125,000 miles per car or 1,250,000 miles per year. The new cars introduced from 1930 had 4 feet long bogie wheelbases each steel framed bogie having a motor and one powered axle with wheels of 24 inch diameter and two pony wheels under the car 12 inches in diameter gears on the axle fitting with a pinion on the electric motor giving transmission. Each bogie was identical with a 'king pin' fitting in to a hole in each end of the centre body allowing the rotation of the bogie as well as being able to carry the load on the 24 inch wheel set. The motor also partly suspended on the driving axle each car having two collector shoes so to be able to bridge gaps in the Power rail. From the collector shoes current passed through a series of resistors, preventing the motors surging when the current was applied and the car stationary, buffers provided to stop short-circuiting between areas of different voltage. Braking was achieved by a solenoid mechanically connected to the braking system and when energised the solenoid pulls the brakes away from the wheels the brakes being applied by springs. A three-position reverser allows the car to be moved backwards or forwards with a centre position for neutral. The brakes have a mechanical interlock that allows them to be wound off when there is no electrical current, the return current from the motors passing back through the axle and in to the running rail not used for the track circuiting. There were early problems with derailments on sharp curves and points and once all of the older cars were, withdrawn track modifications took place. The cars had a centre compartment able to hold four containers at a time, rolled on or off the car upon its arrival at the station. To allow this the centre compartment was at platform height of 15 inches above rail level. The 50 new cars again by English Electric were of an improved design and had the capacity of 150 of the older ones, though were restricted in length to allow minimum rail and wheel wear and tractive effort especially with the tight curves and steep gradients on the route as well as to fit the station berths. The parts from the old cars were also used on some of the new ones o save on cost as most of the components were well within their life expiry and by 1936 another 10 new cars were added due to a further increase in traffic. With the introduction of the new cars, there was a 38.5% reduction in power usage with a reduction in track wear as well with the original batch of new cars having already operated nearly 10,500,000 miles with an average of 200,000 miles per car. The three battery locomotives were used for work, rescue trains, and were able to haul two of the cars along the full length of the line at 12mph one locomotive stationed at Paddington, one at Mount Pleasant the third in the depot at Mount Pleasant. To move in the depot, accessed from the main line by two running lines on a gradient of 1 in 20 on Entry or exit to and from the depot the car was stopped at the top of the gradient. The cars then attached to a 150V overhead trolley system a cable from the trolley transferring the power to the car, as there are no power rails for the obvious safety reasons, for running in the depot where movement is controlled by a hand held box at floor level or from a raised platform where there was a control desk. The trolley being disconnected once the car was returning to main line. The depot contains inspection pits and a short section of test track with conductor rail for the testing and correction of the collection shoes with all minor work to the cars carried out on site. Every 10 days a car would be withdrawn from service and checked for faults and general cleaning with a total strip down every 10 years, records kept of what work was done to each car and its miles run. Above the depot but in a basement of the sorting office is the control room, containing track diagrams of the system the track circuiting illuminating the board giving the controllers information on the train's movements etc. To ensure the safe and efficient running of the trains the tunnels were cleaned every weekend with the stations also vacuumed to keep them clean.

During WW2 the railway saw a loss of staff due to the conscription resulting in less operating hours through the day some of the stations used as dormitories for staff. The only direct damage from bombs being in 1943-1944 causing the flooding of Mount Pleasant station the building above having taken a direct hit, the longest period of disruption being 3 weeks when the Western Parcels Office station closed with its traffic taken by road instead. Though several extensions had been proposed for the railway over the years only one deviation was ever built to serve the new West London Letter Office a 450-yard deviation being built from the original tunnel, which was later used for storage, to serve a new station under the new sorting office in 1965. This new station was unique to the railway being constructed as part of the main structure and was sited in the sub-basement. The height of the railways use was in 1962 that year also seeing the introduction of two experimental cars from English Electric in an attempt to speed up operations though only one of these was in service by the lines closure in 1993. The actual introduction of new stock did not take place until the late 1970's with 34 new cars ordered from Greenwood & Batley of Leeds the order built jointly with the Hunslet engine Co. also of Leeds the first cars arriving in 1980 the last arriving in 1982. At that time the old cars were put up for sale with car 809 sold to the National Railway Museum in York and car 807 going to the Science Museum in Kensington, car 803 went to the Buckinghamshire Railway Centre, with car 808 going to the Diesel and Electric group, for display at Minehead on the West Somerset Railway, before transferring to the Chalk pit museum in Sussex. By 1993 16 of the 1930's cars were still in use bringing the operating fleet to 50 cars with another 25 stored out of use.  A survey in 1986 demonstrated that the railway could transport mails under London's streets for 40% less than by road. In an effort to speed up the cars and reduce operating costs in 1987 three cars were tested out with streamlined covers over the traction motors at the same time the railway becoming known as MailRail as part of a modernisation programme to centralise train control with computerisation and a proposed new branch to connect with the then Thameslink mainline rail services from Farringdon. This new branch would have been single track connecting Mount Pleasant and King Edward Buildings with a triangular Junction allowing trains to run either east or west, with another branch considered between Paddington and Kensington if their was sufficient traffic demand. The computer centralisation scheme was completed in 1993 with the 1927 electro-mechanical system withdrawn, as it required high manning levels as well as requiring rare parts for replacement, most having to be custom made. The new computer system based at Mount Pleasant, displayed the position of every train on the railway with automatic or manual operation possible. The control centre was manned by three members of staff known as controllers, the railway operating for 5 hours a day for a 5 day week, no operation on Saturdays and the Half day being Sunday evenings. Each station had its own computer terminal interfacing with the main system with installation at one station per week until the whole line was upgraded the work taking place at weekends to minimise disruption to the service. All of the old equipment was removed except the diagram and switch frames at Mount Pleasant, which were retained as showpieces for visitors.

The mid 1990's saw several changes made to the way mails were sorted in London with the merger of the Western District office and the Western Central District office seeing the latters station close though it was retained for the storage of trains on route to the Western District office station when demand was high at peak times. A new hub was opened at Liverpool Street in the same year resulting in the closure of that station with mails from Paddington taken to the new hub by road it being considered to expensive to built an extension of the line to the new hub. The merger of Mount Pleasant and the London Chief Office (King Edward Building) also took place in the same year seeing the closure of the latter station. This resulted in only four mail stations remaining open. In 1999, the Royal Mail started a 3-year 140 million pound investment programme to restructure the mail delivery in London with the construction of three new 'mail centres' at Greenford, Feltham, and Bromley-by-Bow, which would draw postal sorting away from the city. This resulted in less traffic for the railway seeing another station closing in the march of 2003. In 2002 Mail Rail employed 76 full time staff at the four stations remaining at East London Mail Centre (Whitechapel, due to close in March 2003 with all sorting moved to the 38 million pound site at Bromley by Bow), London Central (Mount Pleasant, at Farringdon which is Europe's largest mail centre), West End Delivery Office (Rathbone Place, off Oxford Street), and London West Mail Centre (Paddington). By this time Royal Mail was stating that the railway cost 5 times more to move mails than it did by road and compared with the companies loss of 1.2 million pounds per day the keeping of the railway was impractical. Royal Mail announced on 7th November 2002 that if it could not receive financial backing for the system it would have to close as it preferred to send mail by road instead, Royal Mail entered discussions with the Communication workers Union on the matter. They also wanted to talk to any organisation whether business or heritage about uses for the railway though if no practical offers were forthcoming the railway was to be mothballed rather than totally shut down. On 30th May 2003
, the last train operated along what remained of the line with the power was finally turned off, awaiting some practical usage for the railway to be suggested.